LAMINATED GLASS TYPES: VSG, VSG ESG, VSG TVG

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Characteristics of Laminated Glass

Overview

Laminated glass, also known as safety glass (VSG from German: Verbund-Sicherheitsglas), consists of two or more glass panes bonded together using one or multiple interlayers:

  • PVB – Polyvinyl Butyral film
  • EVA (Ethylene Vinyl Acetate) – a copolymer of ethylene and vinyl acetate

By varying the number and thickness of the individual layers, laminated glass with different physical properties can be produced. We manufacture laminated glass according to the PN-EN 12543 standard and issue Declarations of Performance in compliance with national and EU requirements, allowing its use in the construction and installation market.

The family of VSG laminated glass products manufactured at Dubiel Vitrum primarily includes:

  • Flat laminates made from float glass (3-19 mm), low-iron glass, body-tinted glass, chemically etched glass, mirrors, sandblasted glass, patterned glass, and coated glass with hard coatings
  • VSG glass with transparent, matte interlayers of varying transparency (e.g., Cool White, Arctic Snow), PVB Vanceva colored interlayers, Sound Control interlayers, and EVA colored interlayers
  • Bent laminates
  • VSG glass with fully painted surfaces inside the laminate
  • VSG glass with graphics inside the laminate (UV printing)
  • Laminates with additional inserts – decorative elements inside the glass, such as metal meshes, fabrics, decorative materials, paper, or printed PVC films

Glass laminates can consist of various combinations of float glass in thicknesses ranging from 3 to 19 mm:

  • Non-tempered (annealed)
  • Tempered (ESG)
  • Semi-tempered (TVG)

A commonly used industry notation for laminated glass consisting of two panes of equal thickness is XX.Y, where:
X – Thickness of the glass in millimeters
Y – Number of interlayers with a nominal thickness of 0.38 mm
Example: Float glass VSG 66.4 indicates two float panes #6 mm thick and four interlayers of 0.38 mm each (or two interlayers of 0.76 mm each).

Technical Conditions for Laminated Glass Production

GLASS LAMINATION WITH PVB FILMS GLASS LAMINATION WITH EVA FILMS

1. Pre-lamination – size and weight limits of the laminate

  • Minimum dimension: 250 x 550 mm
  • Maximum dimension: 2225 x 3500 mm
  • Maximum laminate thickness: 60 mm
  • Maximum weight of a single glass piece: 200 kg
  • Maximum weight of the laminated set: 360 kg

2. Double vacuum (autoclave + vacuum bag)

  • Minimum glass piece dimension: none
  • Maximum glass piece dimension: 1900 x 3200 mm; larger dimensions, e.g., 1900 x 3500 mm, are possible but depend on the weight and require consultation with the Sales Department

3. Bent Glass Lamination (double vacuum)
Dimensions of bent laminate:

  • Minimum dimension of bent laminate VSG: 200 x 500 mm (500 mm is the arc)
  • Maximum dimension of bent laminate VSG: 2400 x 1500 mm (arc 1500 mm)

4. Ornamented Glass Lamination
Ornamented glass is laminated with the flat, smooth surface facing inward, and the patterned side facing outward.
NOTE: Not all ornaments are suitable for lamination – inquire with the Sales Department.

1. Size and weight limits of the laminate

  • Minimum dimension: no restrictions
  • Maximum dimension: 2800 x 1800 mm
  • Maximum thickness of the set: 100 mm
  • Maximum weight of a single glass piece: 250 kg

2. Recommended types of glass for EVA lamination

  • Smart glass with liquid crystal film
  • Printed glass
  • Laminates with inserts
  • Laminates with ornaments
  • Laminates with embedded mounting elements
  • Glass intended for use in highly humid environments (non-hygroscopic film)
  • Bent glass
    Min. dimension: 200 x 500 mm, max. 2400 x 1500 mm (arc respectively 500 mm and 1500 mm), with a maximum deflection = 100 mm (to the top edge of the glass)

3. "SoloGlass"
SoloGlass refers to laminated glass consisting of a single glass layer + EVA film + blackout masking film, primarily for prints.
For details, consult the Sales Department.

Factory

Factory

Ice Glass

Ice glass (cracked, crashglass) is a VSG laminated glass consisting of three layers of float glass with a thickness of 6+6+6 mm or 8+6+8 mm. The middle layer is made of toughened ESG glass, which is intentionally shattered, while the outer layers of annealed glass remain intact. Ice glass is a safe, decorative glass featuring a highly visible fine crack pattern (shattered glass effect).

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